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1984 R65LS Custom Index

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Overview and General

  • Teardown
  • Cleaning and Reburbishment
  • Exhaust Polishing
  • First look – R65LS custom project complete
  • Video walkthrough completed project
  • First start, test ride and break in
  • Blog posts in chronological order
  • All the photos of the project (a lot!)

Engine

  • Heads and Cylinders
  • Reassembly 1 Engine and Gearbox
  • Reassembly 2 – Resealing the cylinders
  • Clutch actuator rebuild
  • Valve Clearances
  • Valve Clearances video

Carburettors and Fuel

  • Carb 1- teardown
  • Carburettors 2 cleaning and refurbishment
  • Carburettor Video
  • Petcock rebuild
  • Tank Overhaul and painting

Wheels

  • Wheel overhaul

Frame and Supsension

  • Swingarm bearing replacement
  • Front fork rebuild
  • Steering bearing replacement
  • Reassembly 3- Swingarm and forks
  • Subframe, seat, mudguards

Brakes

  • Brake caliper rebuild
  • Brake master cylinder, lines, bleeding
  • Video- bleeding the brakes

Electrical

  • Switchgear refurbishment
  • Everything Electrical- Acewell speedo, M-Lock, wiring harness, indicators

About

I’m an Airhead enthusiast from Melbourne Australia. Other interests include BMW and Jaguar Cars, cycling, and drinking old and new world wine. Always happy to have a chat about anything and happy to try and share what little airhead related wisdom I have. Feel free to drop me a line at gfp@classicairheads.com

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Recent Posts

  • Four Speed Gearbox Disassembly
  • Engine Rebuild- Sump, Oil filter, Breather, Connecting Rods and Engine back in Frame
  • Engine Rebuild- Oil pump and Main seal, New Clutch Plates
  • Engine Rebuild- Timing Cover and Electrical
  • Engine Rebuild- Crankshaft install, End float and Cam/Timing gear

Recent Comments

  • GFP on *OFF TOPIC! Jaguar F-Type Supercharger Removal, Coolant Pipe Replacement and Supercharger Coupler Replacement
  • GS on *OFF TOPIC! Jaguar F-Type Supercharger Removal, Coolant Pipe Replacement and Supercharger Coupler Replacement
  • GFP on *OFF TOPIC! Jaguar F-Type Supercharger Removal, Coolant Pipe Replacement and Supercharger Coupler Replacement
  • Anonymous on *OFF TOPIC! Jaguar F-Type Supercharger Removal, Coolant Pipe Replacement and Supercharger Coupler Replacement
  • GFP on Rebuilding Spoked Wheels

Archives

  • January 2021
  • December 2020
  • August 2020
  • July 2020
  • June 2020
  • May 2020
  • March 2020
  • February 2020
  • January 2020
  • November 2019
  • October 2019
  • September 2019
  • May 2019
  • April 2019
  • March 2019
  • February 2019

Categories

  • Non BMW
  • r65 Custom Build
  • r75/5
  • Uncategorized

Recent Posts

  • Four Speed Gearbox Disassembly
  • Engine Rebuild- Sump, Oil filter, Breather, Connecting Rods and Engine back in Frame
  • Engine Rebuild- Oil pump and Main seal, New Clutch Plates
  • Engine Rebuild- Timing Cover and Electrical
  • Engine Rebuild- Crankshaft install, End float and Cam/Timing gear

Recent Comments

  • GFP on *OFF TOPIC! Jaguar F-Type Supercharger Removal, Coolant Pipe Replacement and Supercharger Coupler Replacement
  • GS on *OFF TOPIC! Jaguar F-Type Supercharger Removal, Coolant Pipe Replacement and Supercharger Coupler Replacement
  • GFP on *OFF TOPIC! Jaguar F-Type Supercharger Removal, Coolant Pipe Replacement and Supercharger Coupler Replacement
  • Anonymous on *OFF TOPIC! Jaguar F-Type Supercharger Removal, Coolant Pipe Replacement and Supercharger Coupler Replacement
  • GFP on Rebuilding Spoked Wheels

Archives

  • January 2021
  • December 2020
  • August 2020
  • July 2020
  • June 2020
  • May 2020
  • March 2020
  • February 2020
  • January 2020
  • November 2019
  • October 2019
  • September 2019
  • May 2019
  • April 2019
  • March 2019
  • February 2019

Categories

  • Non BMW
  • r65 Custom Build
  • r75/5
  • Uncategorized

Meta

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Archives

  • January 2021
  • December 2020
  • August 2020
  • July 2020
  • June 2020
  • May 2020
  • March 2020
  • February 2020
  • January 2020
  • November 2019
  • October 2019
  • September 2019
  • May 2019
  • April 2019
  • March 2019
  • February 2019

Categories

  • Non BMW
  • r65 Custom Build
  • r75/5
  • Uncategorized

Recent Posts

  • Four Speed Gearbox Disassembly
  • Engine Rebuild- Sump, Oil filter, Breather, Connecting Rods and Engine back in Frame
  • Engine Rebuild- Oil pump and Main seal, New Clutch Plates
  • Engine Rebuild- Timing Cover and Electrical
  • Engine Rebuild- Crankshaft install, End float and Cam/Timing gear
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